Concrete floor pouring has always been a key control point in the construction of high-rise buildings, large complexes, and multi story factory buildings. Traditional fabric machines require personnel to dismantle, lift, and reassemble each layer, which not only occupies valuable tower crane shifts and poses high risks for high-altitude disassembly and assembly operations, but also often disrupts the rhythm of steel reinforcement and formwork processes, slowing down the overall construction period. Zhongfan Heavy Industry‘s floor lifting hydraulic fabric machine has targeted the pain points of high-rise floor pouring, relying on mature hydraulic lifting structures to achieve one-time installation and layer by layer climbing, becoming a preferred pouring supporting equipment for many large-scale engineering projects.

The biggest highlight of the floor lifting hydraulic fabric machine is its independent lifting and climbing design. The equipment is anchored in place on the working floor in the early stage, relying on the already formed and load-bearing floor as a support. After pouring this layer, it relies on its own hydraulic lifting mechanism to smoothly lift the entire machine to the upper working surface. During the entire climbing process, the boom, slewing assembly, and conveyor pipeline do not need to be completely disassembled, saving a lot of work in disassembly, lifting, and resetting. This fundamentally reduces the safety hazards caused by high-altitude hot work and assembly, and no longer occupies tower crane resources for a long time. The tower crane is released to key processes such as steel bars, templates, and outer frames, significantly reducing the pressure on site lifting scheduling.

Compared to the climbing type material distribution machine in elevator shafts, the floor lifting type material distribution machine also has a prominent advantage: it is not limited by the location of the elevator shaft, the size of the shaft, or the presence or absence of an elevator shaft. Many project buildings have special layouts, with offset elevator shafts, narrow shafts, or multiple story factories and commercial buildings without reserved suitable shafts, making it impossible for internal climbing equipment to land. However, the floor lifting fabric machine can flexibly choose suitable anchoring points on the floor, with stronger adaptability and leaving more space for construction plan design.

The equipment adopts a hydraulic driven arm frame, supporting 360 ° rotation of the fabric. The operation mode is matched with wired or wireless remote control. The operator can flexibly adjust the fabric point position in a safe area, with a wide coverage range and precise feeding, effectively reducing manual scraping and secondary feeding. The overall structure of the machine has undergone finite element stress verification and is equipped with multiple hydraulic self-locking and limit protection devices. The lifting process is synchronously monitored to prevent displacement and instability. The anchoring base and floor embedded parts are tightly integrated, and the stability of the machine is strong during pouring operations. The amplitude of arm shaking is small, and the flatness of the poured floor is better, reducing the workload of later leveling and repair. While ensuring pouring efficiency, it helps to improve the quality of concrete forming.

In terms of usage cost, the long-term advantages of high-rise construction are more obvious. The traditional method of repeated disassembly and assembly will accelerate the wear and tear of pump pipes, flanges, rotary bearings and other accessories, with a high frequency of accessory replacement. At the same time, a fixed team is required to be specifically responsible for the disassembly and transportation of the fabric machine, resulting in high labor costs. The floor lifting type fabric machine has a simple climbing operation, requiring only a small number of personnel to cooperate and supervise the team. It has lower accessory wear and tear, strong controllability of the construction period, and effectively reduces the overall construction cost of the project pouring process.

A wide range of adaptation scenarios allow this device to adapt to various types of engineering. The first type is high-rise, super high-rise residential, and resettlement housing projects, with multiple standard floors and large pouring volumes. The continuous climbing mode is suitable for assembly line main construction; The second type is large commercial complexes and office buildings, with complex structural layouts and unsatisfactory shaft conditions, and flexible adaptation of floor lifting schemes; The third type is multi story industrial plants and storage buildings, where large areas of floor slabs are continuously poured to ensure pouring continuity; It is also applicable to key projects such as affordable housing and public construction projects that strictly control the construction period and safety. As long as the bearing capacity of the floor meets the design requirements and the anchoring point planning is done in advance, it can be stably put into use.

As the original manufacturer of hydraulic fabric machines, Zhongfan Heavy Industry has been deeply involved in the research and production of concrete conveying and fabric equipment for many years. All structural components, welding, flaw detection, hydraulic assembly, and overall load testing of the floor lifting hydraulic fabric machine are completed in the factory, and undergo strict pressure testing, no-load testing, and load testing before leaving the factory. We can customize the arm length and anchoring structure according to the floor height, fabric radius, and floor layout of the project. At the same time, we provide comprehensive technical disclosure, on-site installation guidance, operation training, and after-sales maintenance services, covering the entire process from scheme selection, on-site installation to project closure.

For high-rise projects with tight construction schedules, limited tower crane resources, and restricted shaft conditions, choosing a floor lifting hydraulic fabric machine is to choose a safer, more efficient, and more worry free floor pouring solution. Say goodbye to frequent disassembly and assembly, let the concrete pouring process proceed smoothly, and accelerate and increase efficiency for the main construction of the project.